Food drying is widely used to reduce moisture content, ensure safety, and extend shelf life. Color evolution of food samples is an important indicator of product quality in food drying. Although existing studies have examined color changes under different drying conditions, current approaches primarily rely on low-dimensional color features and cannot fully capture the complex, dynamic color trajectories of food samples. Moreover, existing modeling approaches lack the ability to generalize to unseen process conditions. To address these limitations, we develop a novel multi-modal color-trajectory prediction method that integrates high-dimensional temporal color information with drying process parameters to enable accurate and data-efficient color trajectory prediction. Under unseen drying conditions, the model attains RMSEs of 2.12 for cookie drying and 1.29 for apple drying, reducing errors by over 90% compared with baseline models. These experimental results demonstrate the model's superior accuracy, robustness, and broad applicability. Introduction As a fundamental operation in industrial food processing, drying enables long-term preservation, enhances texture and flavor, and facilitates storage and transportation [1]. However, food drying is a highly complex process [2].

Numerical simulations have revolutionized the industrial design process by reducing prototyping costs, design iterations, and enabling product engineers to explore the design space more efficiently. However, the growing scale of simulations demands substantial expert knowledge, computational resources, and time. A key challenge is identifying input parameters that yield optimal results, as iterative simulations are costly and can have a large environmental impact. This paper presents an AI-assisted workflow that reduces expert involvement in parameter optimization through the use of Bayesian optimization. Furthermore, we present an active learning variant of the approach, assisting the expert if desired. A deep learning model provides an initial parameter estimate, from which the optimization cycle iteratively refines the design until a termination condition (e.g., energy budget or iteration limit) is met. We demonstrate our approach, based on a sheet metal forming process, and show how it enables us to accelerate the exploration of the design space while reducing the need for expert involvement.

The advent of smart manufacturing is addressing the limitations of traditional centralized scheduling and inflexible production line configurations in the rubber tyre industry, especially in terms of coping with dynamic production demands. Contemporary tyre manufacturing systems form complex networks of tightly coupled subsystems pronounced nonlinear interactions and emergent dynamics. This complexity renders the effective coordination of multiple subsystems, posing an essential yet formidable task. For high-dimensional, multi-objective optimization problems in this domain, we introduce a deep reinforcement learning algorithm: Multi-path Differentiated Clipping Proximal Policy Optimization (MPD-PPO). This algorithm employs a multi-branch policy architecture with differentiated gradient clipping constraints to ensure stable and efficient high-dimensional policy updates. Validated through experiments on width and thickness control in rubber tyre film production, MPD-PPO demonstrates substantial improvements in both tuning accuracy and operational efficiency. The framework successfully tackles key challenges, including high dimensionality, multi-objective trade-offs, and dynamic adaptation, thus delivering enhanced performance and production stability for real-time industrial deployment in tyre manufacturing.

With the development of digital twins and smart manufacturing systems, there is an urgent need for real-time distortion field prediction to control defects in metal Additive Manufacturing (AM). However, numerical simulation methods suffer from high computational cost, long run-times that prevent real-time use, while conventional Machine learning (ML) models struggle to extract spatiotemporal features for long-horizon prediction and fail to decouple thermo-mechanical fields. This paper proposes a Physics-informed Neural Operator (PINO) to predict z and y-direction distortion for the future 15 s. Our method, Physics-informed Deep Operator Network-Recurrent Neural Network (PIDeepONet-RNN) employs trunk and branch network to process temperature history and encode distortion fields, respectively, enabling decoupling of thermo-mechanical responses. By incorporating the heat conduction equation as a soft constraint, the model ensures physical consistency and suppresses unphysical artifacts, thereby establishing a more physically consistent mapping between the thermal history and distortion. This is important because such a basis function, grounded in physical laws, provides a robust and interpretable foundation for predictions. The proposed models are trained and tested using datasets generated from experimentally validated Finite Element Method (FEM). Evaluation shows that the model achieves high accuracy, low error accumulation, time efficiency. The max absolute errors in the z and y-directions are as low as 0.9733 mm and 0.2049 mm, respectively. The error distribution shows high errors in the molten pool but low gradient norms in the deposited and key areas. The performance of PINO surrogate model highlights its potential for real-time long-horizon physics field prediction in controlling defects.

Sensor-based sorting systems enable the physical separation of a material stream into two fractions. The sorting decision is based on the image data evaluation of the sensors used and is carried out using actuators. Various process parameters must be set depending on the properties of the material stream, the dimensioning of the system, and the required sorting accuracy. However, continuous verification and re-adjustment are necessary due to changing requirements and material stream compositions. In this paper, we introduce an approach for optimizing, recurrently monitoring and adjusting the process parameters of a sensor-based sorting system. Based on Bayesian Optimization, Gaussian process regression models are used as surrogate models to achieve specific requirements for system behavior with the uncertainties contained therein. This method minimizes the number of necessary experiments while simultaneously considering two possible optimization targets based on the requirements for both material output streams. In addition, uncertainties are considered during determining sorting accuracies in the model calculation. We evaluated the method with three example process parameters.

The injection molding industry faces critical challenges in preserving and transferring field knowledge, particularly as experienced workers retire and multilingual barriers hinder effective communication. This study introduces IM-Chat, a multi-agent framework based on large language models (LLMs), designed to facilitate knowledge transfer in injection molding. IM-Chat integrates both limited documented knowledge (e.g., troubleshooting tables, manuals) and extensive field data modeled through a data-driven process condition generator that infers optimal manufacturing settings from environmental inputs such as temperature and humidity, enabling robust and context-aware task resolution. By adopting a retrieval-augmented generation (RAG) strategy and tool-calling agents within a modular architecture, IM-Chat ensures adaptability without the need for fine-tuning. Performance was assessed across 100 single-tool and 60 hybrid tasks for GPT-4o, GPT-4o-mini, and GPT-3.5-turbo by domain experts using a 10-point rubric focused on relevance and correctness, and was further supplemented by automated evaluation using GPT-4o guided by a domain-adapted instruction prompt. The evaluation results indicate that more capable models tend to achieve higher accuracy, particularly in complex, tool-integrated scenarios. In addition, compared with the fine-tuned single-agent LLM, IM-Chat demonstrated superior accuracy, particularly in quantitative reasoning, and greater scalability in handling multiple information sources. Overall, these findings demonstrate the viability of multi-agent LLM systems for industrial knowledge workflows and establish IM-Chat as a scalable and generalizable approach to AI-assisted decision support in manufacturing.

Survival analysis is central in many applications across medicine, engineering, economics and finance. It concerns time-to-event modeling: given a process that can generate an event of interest (e.g., death from disease, failure due to wear), the goal is to estimate the probability that an event occurs at any time t > 0 for an individual described by some input variables (or features, or covariates). Unlike standard regression settings, survival data are characterized by censoring, which means that for some instances, the exact event time is not observed (for example, when individuals remain event-free at the end of the study), and only the last recorded follow-up time is available. Traditional approaches to survival modeling rely on strong statistical assumptions linking input variables and risk. The Cox proportional hazards (CoxPH) model [1] remains the most widely used and best established method. The proportional hazards assumption implies that the instantaneous risk of event for two individuals differs by a constant factor over time. The CoxPH model is also linear, making it clear how each single input variable affects the outcome, but at the expense of missing interactions between features. In its original form, this relation is modeled through a linear regression on the features, though many extensions have been developed to relax linearity and improve performance in high-dimensional settings [2-4]. Despite its success, Cox regression is limited by the proportional hazards (PH) assumption, which is often unrealistic.

Ensuring consistent quality in vacuum thermoforming presents challenges due to variations in material properties and tooling configurations. This research introduces a vision-based quality control system to predict and optimise process parameters, thereby enhancing part quality with minimal data requirements. A comprehensive dataset was developed using visual data from vacuum-formed samples subjected to various process parameters, supplemented by image augmentation techniques to improve model training. A k-Nearest Neighbour algorithm was subsequently employed to identify adjustments needed in process parameters by mapping low-quality parts to their high-quality counterparts. The model exhibited strong performance in adjusting heating power, heating time, and vacuum time to reduce defects and improve production efficiency.

Fleets of networked manufacturing machines of the same type, that are collocated or geographically distributed, are growing in popularity. An excellent example is the rise of 3D printing farms, which consist of multiple networked 3D printers operating in parallel, enabling faster production and efficient mass customization. However, optimizing process parameters across a fleet of manufacturing machines, even of the same type, remains a challenge due to machine-to-machine variability. Traditional trial-and-error approaches are inefficient, requiring extensive testing to determine optimal process parameters for an entire fleet. In this work, we introduce a machine learning-based collaborative recommender system that optimizes process parameters for each machine in a fleet by modeling the problem as a sequential matrix completion task. These authors contributed equally to this work as lead authors. We validate our method using a mini 3D printing farm consisting of ten 3D printers for which we optimize acceleration and speed settings to maximize print quality and productivity. Our approach achieves significantly faster convergence to optimal process parameters compared to non-collaborative matrix completion. Introduction Manufacturing firms increasingly deploy fleets of machines (e.g., machine tools, industrial robots, or 3D printers) of the same type (i.e., the same make and model) that are connected using a computer network [1]. The machines could be collocated or geographically dispersed.

Precise monitoring of etch depth and the thickness of insulating materials, such as Silicon dioxide and silicon nitride, is critical to ensuring device performance and yield in semiconductor manufacturing. While conventional ex-situ analysis methods are accurate, they are constrained by time delays and contamination risks. To address these limitations, this study proposes a non-contact, in-situ etch depth prediction framework based on machine learning (ML) techniques. Two scenarios are explored. In the first scenario, an artificial neural network (ANN) is trained to predict average etch depth from process parameters, achieving a significantly lower mean squared error (MSE) compared to a linear baseline model. The approach is then extended to incorporate variability from repeated measurements using a Bayesian Neural Network (BNN) to capture both aleatoric and epistemic uncertainty. Coverage analysis confirms the BNN's capability to provide reliable uncertainty estimates. In the second scenario, we demonstrate the feasibility of using RGB data from digital image colorimetry (DIC) as input for etch depth prediction, achieving strong performance even in the absence of explicit process parameters. These results suggest that the integration of DIC and ML offers a viable, cost-effective alternative for real-time, in-situ, and non-invasive monitoring in plasma etching processes, contributing to enhanced process stability, and manufacturing efficiency.